Case Study

The Liquid Packaging Company

The Liquid Packaging Company sought to reduce its workforce and improve productivity, whilst ensuring performance levels did not deteriorate. Furthermore, they faced increased customer complaints in regard to quality and delivery schedule

Seeing Challenges as Opportunities

The Liquid Packaging Company sought to reduce its workforce and improve productivity, whilst ensuring performance levels did not deteriorate. Furthermore, they faced increased customer complaints in regard to quality and delivery schedule

Limited Productivity

The Liquid Packaging Company had a large workforce with low levels of productivity.

High Customer Complaints

There were increased levels of customer complaints, particularly across item quality and delivery schedules.

Quality Management

In a number of cases output quality was inconsistent and monitoring this was difficult.

How O3ai Enabled Smarter Manufacturing

We deployed O3ai to rollout, digitalize and standardize Autonomous and Predictive Maintenance (AM, PM) Safety, Quality & Production processes across the plant.

O3ai Autonomous Maintenance

To record machine defects, track the progress of defect solving and tracking the execution of maintenance to save time and increase efficiency.

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O3ai Production

To optimize the output of plant equipment, personnel, and materials. As well as to identify and improve areas of operational ine ciency within the plant.

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O3ai Quality Management

To track and control the process parameters, execute all the quality checks with a paperless process, and record non-conformities and complaints in one platform.

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O3ai Impact

The Liquid Packaging Company were able to exceed their targets and improve their performance and key parameters, most notably:

21.0%
Reduction in Costs, Increasing Savings
35%
Reduction in Customer Complaints
7%
Overall Equipment Efficiency (OEE) Increase
71%
Reduction in Workplace Accidents
98%
Improved Delivery Performance (OTIF)