Case Study

The Commercial Printing Company

The Commercial Printing Company kept records of their processes and workflow manually, consuming a lot of time and resources.They also struggled to reduce downtime of critical equipment due to lack of shop floor operations visibility

Seeing Challenges as Opportunities

The Commercial Printing Company kept records of their processes and workflow manually, consuming a lot of time and resources.They also struggled to reduce downtime of critical equipment due to lack of shop floor operations visibility

Manual Processes and Workflow

Manual processes and workflows were consuming a lot of time, and keeping employees from critical duties.

Downtime of Critical Equipment

A downtime of critical equipment was resulting in delays and limiting output and productivity.

Lack of Visibility of Shop-Floor Operations

Without a clear visibility of shop-floor operations, productivity was not fully optimized.

How O3ai Enabled Smarter Manufacturing

We implemented Edge, Production, Productivity and Quality modules to get real-time smart insights of Overall equipment effectiveness (OEE), downtime and quality issues.

O3ai Production Management

To optimize equipment output, personnel, and materials through manufacturing driven KPIs, identifying and improving areas of operational ineffciency.

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O3ai Edge

To connect legacy and modern assets, extracting data points to deliver actionable and smart insights.

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O3ai Quality Management

To track and control the process parameters, execute all the quality checks with a paperless process, and record the non conformities and complaints in one platform.

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O3ai Impact

The Commercial Printing Company were able to exceed their targets and improve their performance and key parameters, most notably by:

57%
Improved Delivery Performance OTIF
13%
Improvement in Cost Savings
1.7%
Reduction in  Waste
13%
Improvement in Overall Equipment Effectiveness (OEE)
78%
Reduction in Customer Complaints